The art of custom hat design

The art of custom hat design

Our core concept recognizes that each injection tells a story. Whether you want to create promotional items, team uniforms or haute couture collections, our design process begins with understanding your unique narrative. Our in-house design team works closely with clients in order to:

Transform the brand guide into wearable art

Optimize the position of the logo to achieve the maximum impact

Select materials that meet the functional requirements

We recommend trend styles from over 50 hat types in our catalogue

From classic structural baseball caps to fashionable fighting caps and professional golf goggles, we maintain a wide range of proven design libraries while staying at the forefront of emerging headwear trends.

Precision manufacturing process

What sets us apart is that we master multiple production techniques under one roof:

Outstanding embroidery

Our 12-head Tajima embroidery machine achieves photographic details with a precision of 15,000 stitches per minute, handling complex logos and gradient color schemes with flawless execution.

Innovation in Screen Printing

With eco-friendly water-based inks and automatic rotary printers, we offer vibrant graphics that can withstand over 50 industrial washes without cracking or fading.

Hybrid power technology

Combining embossed leather patches with glow-in-the-dark accents or laser-cut ventilation modes - our technical team thrives on pushing the boundaries of creativity.

Professional completion

From the UV-resistant coating of outdoor equipment to the antibacterial treatment of sports headwear, we have designed the functions to every layer.

Materials Science and Technology

Quality begins at the fiber level. Our material portfolio includes:

Performance fabric: Moisture-absorbing polyester, UPF 50+ nylon

Sustainable options: Organic cotton, recycled PET felt

High-end textiles: Merino wool blend, full-grain leather

Technical composition: Adjustable sweat-proof band, anti-rust hardware

All materials have undergone strict tests for color fastness, shrinkage resistance and durability under simulated weather conditions.

Responsive production model

Understanding the needs of modern enterprises, we offer flexible solutions:

Small-batch production (over 100 pieces), with a turnover time of 15 days

It has a full production capacity of over 50,000 units

Warehousing and transportation services

Complete the prototype development within 72 hours

Our factory has passed the ISO 9001 certification, combining the automatic cutting system with manual finishing to ensure efficiency and manual quality control.

The sustainability of sewing

As a responsible manufacturer, we implement:

Zero-waste mode nested software

Solar energy production line

There is no chemical dyeing process

A full recycling solution for production residues

Focus on customer-centered partnerships

Beyond manufacturing, we also serve as strategic advisors:

Market Trend Analysis Report

Cost Optimization project

Regional Compliance Guidance (REACH, CPSIA, Prop 65)

3D rendering preview before production

Case study

When the customer needed 10,000 units for the global product launch, our team delivered:

Custom mold 3D logo embroidery

Inventory tags with rfid enabled

Multilingual packaging

Delivered to 12 countries

Within 18 days - 30% faster than the industry standard.

Start your journey with headwear

Whether you are upgrading brand products or creating the next street fashion, Ada Sports Products Co., Ltd. offers technical expertise and creative partnerships to broaden your horizons.