How does laser cutting technology improve the precision of custom embroidered hats? -- The innovative practice of Ada Sports Products

How does laser cutting technology improve the precision of custom embroidered hats? -- The innovative practice of Ada Sports Products

In the production field of custom embroidered hats, Dongguan Aida Sports Goods Co., Ltd. has always been at the forefront of technological innovation. As a professional manufacturer of foreign trade hats, we are well aware of the importance of precision for customized products. In recent years, we have introduced laser cutting technology into the production process, significantly improving the processing accuracy and overall quality of embroidered hats.

The core advantages of laser cutting technology

Micron-level precision control: Laser cutting can achieve a cutting accuracy of 0.1mm, ensuring that the size of each cap piece is exactly the same, laying a precise foundation for the subsequent embroidery process.

Perfect presentation of complex patterns: Whether it is a fine text logo or a complex graphic design, laser cutting can accurately restore the design details and avoid the deformation problem of traditional die-cutting.

Non-contact processing: The non-contact nature of lasers eliminates the risk of material deformation, making it particularly suitable for processing commonly used high-end fabrics such as pure cotton, polyester, and blended materials.

The application practice of Ada sports products

On the production line of Dongguan Aida Sports Goods Co., LTD., laser cutting technology and digital embroidery are perfectly combined:

Precise positioning system: After laser cutting, our intelligent embroidery machine can automatically identify the cutting contour to ensure that the embroidery pattern perfectly matches the design of the hat piece.

Edge processing innovation: The edges of laser cutting are automatically fused, avoiding the burrs problem of traditional cutting and enhancing the product grade.

Rapid prototyping capability: With the aid of laser technology, precise samples can be provided within 24 hours after the customer's design is confirmed, significantly reducing the delivery cycle of foreign trade orders.

The value created for customers

As a professional supplier of hats for foreign trade, Ada Sports Products brings significant advantages to customers through laser cutting technology:

Reduce the rate of defective products: The improvement in production precision has enabled the product qualification rate to reach over 99.5%, reducing disputes over customer inspection.

Design freedom: Supports more complex customization requirements and meets the pursuit of personalized products in the European and American markets.

Cost optimization: Although the initial investment is relatively high, in the long run, it reduces material waste and labor costs for trimming.